Hello Copper Head,
Don't know if you fixed your truck yet, but saw your problem and it prompted me to join up so I could offer my two cents. If I were in your position, before changing any parts I would do the following:
- If you have a multi meter, check for 12 volts at the battery posts.
- Even if it does, it doesn't hurt to have it load tested. Anyplace that sells batteries will usually do it for free.
If the battery checks out good:
- Inspect both battery terminals for corrosion; you can't always see it without pulling them off. (8mm socket or open end wrench if they're factory....if I remember right)
- Inspect both battery CABLES for corrosion.....even if they look good, doesn't mean they are.
- I'm not sure about the 4.2 V6, but Ford likes to run their cables along the bottom of the front of the engine, so the cables get nailed with road gunk from the bottom and leaky water pumps from the top. I've actually seen cables rot from the inside out on Fords.
- If you have a multi meter, you can simply ohm the cables out. If not, go along the cables with your fingers and check for "crunchy" spots. If there are any crunchy spots, I would bet that a cable change would have you back on the road.
- Check the cable where it connects to the starter....look for corrosion and security. Might not hurt to check the torque on the mount bolts for the starter at the same time.
- Finally, check all your grounds; especially the ones in the starting circuit.
I'd be surprised if it isn't something simple like I mentioned above. I can't count the times I had a bad cable that looked almost new from the outside, but after cutting them open found a lot of white fluffy stuff mixed in with a little bit of copper.
Anyway, that's my two cents. Hope it helps......especially since I've already learned quite a bit about scrappin' since I stumbled upon y'all the other day.
Take care,
Joe
P.S. There's a bonus if it is a bad cable.....you can add the old one to your copper stash!
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