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Sequel to the Watertanks

| A Day in the Life of a Scrapper
  1. #1
    Patriot76 started this thread.
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    Sequel to the Watertanks

    I will start by apologizing for posting the last picture on the "Update on the Watertanks." I did this to make it easier for my newest client to view and to set the stage for this request.

    I am starting a new challenge. The water tanks were about 70 tons of metal. My new adventure is over 5,000 tons. Yes it is not a typo, 5,000 tons. This is a conservative estimate, and the final total will probably be twice this amount, if not more. I will give more details in the future. I will even start a thread showing the progress. Right now I am looking for contacts to sell the iron, people that can cut with a torch (I will train), and someone interested in scrapping electric motors (100 lbs. to 1 ton), brass valves, etc. With this amount of metal, I do not have time. I am not making any promises, just starting to investigate the options.

    I am looking to move the iron to the gulf or either coast to maximize profits. Anyone in these areas that know the largest scrap yards, your information would be very valuable. I have access to the railroad within 50 yards of the project. If the cost of transporting this metal is cost prohibitive, I will scrap it locally.

    The timeline for the project is one year. I am thinking 10 torches with 10 gophers to start with. That is 250 tons per week. If I fall behind this goal, I will add more torches and gophers. We will be cutting with propane and liquid oxygen with # 1 tips. Some of the metal is 4 in. thick. Anyone with experience with this type of project, your input would be appreciated. If you have insight or opinions, please respond to this thread or pm me. If you want to be a part of my challenge, same contacts.

    I will add that I could not have gotten this opportunity without this forum. You never know who is lurking. Therefore, if you have information or input your reply on this forum may be seen by others that could impact your future. I will be posting pictures and other information in the future for your advice and input.

    Administrator and moderators, I have the right to post these requests and apologize if I used the wrong forum. I want individuals to know this site is worth every minute of their time.

    Thanks.

    Last edited by Patriot76; 01-03-2014 at 11:55 PM.

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    Sirscrapalot's Avatar
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    Patriot I got Norfolk/Va Beach north of me, will see if any large yards around there that can help ya out. Maybe some of the folks in that area will chime in tho before I do. I know we have a several members from the Chesapeake/Norfolk/Va Beach area here.

    If they don't chime in, I'll try an track ya down some info. All I know is they get a lot of ships there military an cargo.

    Other then that..if you include cooler fill ups, I'd consider a season move.

    Sirscrapalot - Silly putty is awesome.

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  5. #3
    Patriot76 started this thread.
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    The Sir moving to cold weather. Is hell freezing over? Your cooler will freeze, but I would love to have you. Maybe you can replace the water you carry in your cooler with antifreeze.

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    Patriot, you have an exciting year ahead of you..!

    You may want to consider getting a shear to help. Productivity is key but safety is a big deal too. The shear could pull large chunks out of the site to where the burners could safely cut it down to chunks that can be loaded. The entire shear could be leased, or you could get a big trackhoe and just lease the shear attachment. You will need to consider how to load gondola cars, too. Another trackhoe with an orange peel grapple or similar would be pretty useful. I understand that it can take some skill to load a car to load limit with scrap--it is surprising how you can easily underload a car, and that will cost you big time in freight charges. 250 tons is about 2-1/2 carloads, so you would need to be able to process and prep the scrap for the week and do the final carloading in about a day to avoid demurrage charges.

    Depending on who you make a deal with, you may also consider stuffing sea cans with scrap rather than railcars. There are sea can loaders that you can prefill with scrap to within lbs of load limit and then push the scrap into the cans. The other way is to load the cans with a bobcat and grapple bucket.

    Sounds pretty exciting-like you are looking at taking down a plant of some sort. Is there any opportunity to part out stuff and resell for better than scrap? Opportunities to separate out non-ferrous? (You mentioned electric motors, but is there any plant wiring? electrical controls?)

    Looking forward to learn more as you are able to post it!!

    Jon.

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    Sounds exciting indeed! I'm interested in lending a hand!

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    This is when the whiskey comes out Patriot. Beer freezes.

    Sirscrapalot - Doesn't really mind the cold, but if that's all he can complain about life is good.

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    Wow, that's a lot of iron! The shear is a great idea and would be a big time saver on a project this size. I agree that you're going to have to buy at least one excavator for moving stuff around and loading. I've used grapple and bucket with thumb and either will work great.

    Do have someone check this project for radiation before agreeing to it. I've seen paper mills with heavy iron like that where no one around here would take it.

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    Quote Originally Posted by sawmilleng View Post
    Patriot, you have an exciting year ahead of you..!

    You may want to consider getting a shear to help. Productivity is key but safety is a big deal too. The shear could pull large chunks out of the site to where the burners could safely cut it down to chunks that can be loaded. The entire shear could be leased, or you could get a big trackhoe and just lease the shear attachment. You will need to consider how to load gondola cars, too. Another trackhoe with an orange peel grapple or similar would be pretty useful. I understand that it can take some skill to load a car to load limit with scrap--it is surprising how you can easily underload a car, and that will cost you big time in freight charges. 250 tons is about 2-1/2 carloads, so you would need to be able to process and prep the scrap for the week and do the final carloading in about a day to avoid demurrage charges.

    Depending on who you make a deal with, you may also consider stuffing sea cans with scrap rather than railcars. There are sea can loaders that you can prefill with scrap to within lbs of load limit and then push the scrap into the cans. The other way is to load the cans with a bobcat and grapple bucket.

    Sounds pretty exciting-like you are looking at taking down a plant of some sort. Is there any opportunity to part out stuff and resell for better than scrap? Opportunities to separate out non-ferrous? (You mentioned electric motors, but is there any plant wiring? electrical controls?)

    Looking forward to learn more as you are able to post it!!

    Jon.
    Sawmilleng,

    Thank you for the insight. I would love to use a shear, but some of the metal is nine stories tall. Some of the metal will be cut for prepared so it can be moved by hand and other pieces will be block and tackled and winched to chutes to slide down to ground level. A track hoe with a grapple would be an advantage to load the box cars. Good point about under loading the cars.

    Yes there is tons of electrical wire, controls, etc. Just about every type of metal you can imagine. I will not have time for the details for these items and hoping someone on the forum would be interested. Thank you for the suggestion about sea cans, I do not know anything about them and will be investigating. I also need to research gondola cars as I have no knowledge of these.

    Thanks Jon.

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    Patriot76 started this thread.
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    Woodman, It is to early in the project to share personal information. When everything is finalized, I will provide more contact information and information about the project. Thank you for your interest.
    Last edited by Patriot76; 01-04-2014 at 06:04 PM.

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    Patriot76 started this thread.
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    Quote Originally Posted by Pnutfarmer View Post
    Wow, that's a lot of iron! The shear is a great idea and would be a big time saver on a project this size. I agree that you're going to have to buy at least one excavator for moving stuff around and loading. I've used grapple and bucket with thumb and either will work great.

    Do have someone check this project for radiation before agreeing to it. I've seen paper mills with heavy iron like that where no one around here would take it.
    You have posed a great question about the radiation. I was fore warned about this and waiting for answers. That is why I said no promises in the original thread.

    Thank you.

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    Patriot, I'm in Virginia beach we would have two yards large enough to handle something like this. Both have rail and water/barge access to the intercostal water way and Chesapeake bay. They are right across from one another in Chesapeake va. Sims Metal Management (757) 543-2006 and Onesteel Recycling(757) 545-1500.

    Good luck.

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    Patriot76 started this thread.
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    Thank you Tincankeith. Your information is greatly appreciated. Good luck this year.

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    Patriot,

    I worked in a pulp mill and the only radiation sources were contained in a sensor that detected wood chips in a metal chute. I think they worked like an x-ray source, with a little match head sized chunk of radioactive goop inside. They used multiple sensors around the place and they all were well documented and warnings were all over the place. So the current owner of the site should be able to deal with these items. But make sure your contract has words to protect your backside.

    Another large metals firm is Schnitzer Steel. Many of the yards around here ship to them. They are probably a direct competitor of Sims, and have yards right across North America. Here's the location map from their website.

    Hope this helps,
    Jon.

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    Sims is a worldwide company, one of the largest, you might be able to talk to a regional person instead of a yard person with this much material.

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    I would think he could bypass a yard and sell to a steel mill. This would be the best way to make more money and its already on the rails.

    Eric
    I buy Tantalum Capacitors and offer other services. Check out my thread for more info.

    http://www.scrapmetalforum.com/scrap...-cap-more.html

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    Along with SIMS and Schnitzer the third big scrap company to talk to is EMR. EMR ships over a million tons of scrap a year just out of their Camden, NJ operation.

    EMR has locations all over the country including 3 locations in North Dakota and 2 in Minnesota.

    EMR


    I think that you would get the best result by negotiating a volume deal with one of the 3 major company scrap yards closest to you and let them use their own logistics to move the metal further down the road/track/river.

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    Camden is big on metal scrap, no dought. He's right about them being one of the biggest around. Ship loads go out at two other locals also.

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    eTack is right, selling to a mill is going to be the best option if your shipping by rail. Off the top of my head I think even caterpillar would buy something in that large of quantity at their IL engine plant.

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    Here is a midwest recycler of steel. My junk yard drops their shred here.

    https://www.stld-cci.com/default.aspx
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  35. #20
    Patriot76 started this thread.
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    Quote Originally Posted by sawmilleng View Post
    Patriot,

    I worked in a pulp mill and the only radiation sources were contained in a sensor that detected wood chips in a metal chute. I think they worked like an x-ray source, with a little match head sized chunk of radioactive goop inside. They used multiple sensors around the place and they all were well documented and warnings were all over the place. So the current owner of the site should be able to deal with these items. But make sure your contract has words to protect your backside.

    Another large metals firm is Schnitzer Steel. Many of the yards around here ship to them. They are probably a direct competitor of Sims, and have yards right across North America. Here's the location map from their website.

    Hope this helps,
    Jon.
    Thanks Sawmilling,

    You have helped so much already. I had the same experience in a sawmill and setting the sensors for the head saw. Since I do not have experience with this type of building, I have asked the purchaser of the building to have the entire site tested for radioactivity before signing the sales contract. And thank you for the contact. Still do not know what kind of proposal I will bring back to the table on this project. The learning curve is steep at the moment.



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