Results 1 to 5 of 5

Not my usual day (forklift project)

| A Day in the Life of a Scrapper
  1. #1
    Faceball started this thread.
    Faceball's Avatar
    SMF Badges of Honor

    Member since
    Nov 2015
    Location
    Fingerlakes, New York
    Posts
    228
    Thanks
    996
    Thanked 354 Times in 144 Posts

    Not my usual day (forklift project)

    We had a catastrophic battery meltdown on our stand-up forklift a week ago and today I finally dug into it. An old Lewis Shepard stand up. I have been told we purchased it in the late '80s used from a local factory. We think its from late '60s or early '70s. The battery has been giving us fits over the last 2 years and it finally popped. Battery was tagged installed in 1981. We could get a new battery that fits for around $4000 or buy a whole new walkie-stacker for just under $7k. So boss says chuck it. The battery weighs around 1500# dry, so says the paperwork, but with almost 35 years of buildup on the plates, much more. Ill be dropping it off tomorrow at the yard and ill update with prices. Hate to see the old girl go.... we named her "Sally"







    BYE Sally

    Last edited by Faceball; 11-18-2016 at 07:58 PM.

  2. The Following 2 Users say Thank You for This Post by Faceball:



  3. #2
    HipoGear's Avatar
    SMF Badges of Honor


    Member since
    May 2015
    Location
    Rochester, NY
    Posts
    734
    Thanks
    2,048
    Thanked 945 Times in 409 Posts
    R.I.P. Sally

  4. The Following User Says Thank You to HipoGear for This Post:


  5. #3
    Faceball started this thread.
    Faceball's Avatar
    SMF Badges of Honor

    Member since
    Nov 2015
    Location
    Fingerlakes, New York
    Posts
    228
    Thanks
    996
    Thanked 354 Times in 144 Posts
    Dropped that battery off this morning.

    steel cased batteries = $0.24 / lbs

    scale said just over 1200#s = $290

    a little extra for the company x-mas party fund

  6. The Following 4 Users say Thank You for This Post by Faceball:


  7. #4
    Faceball started this thread.
    Faceball's Avatar
    SMF Badges of Honor

    Member since
    Nov 2015
    Location
    Fingerlakes, New York
    Posts
    228
    Thanks
    996
    Thanked 354 Times in 144 Posts
    Conclusion of project.

    Drained and pulled hydo pump, tank, and pluming. Pulled lift chains and secondary mast out of main mast assembly. Pulled lift ram and all hoses. Dropped drive assembly out the bottom for disassembly at a later time. I plan on taking the hydro pump motor and drive motor in once I get them tore down. Chassis and main mast is all heavy welded and my company doesn't own gas torches, so I needed to just try to unbolt as much as I could to make it as light as possible. Stuffed it in the shop van and across town I went.

    Chassis was around 2200#s
    Drive motor assembly is around 150#s
    Mast assembly not sure yet, probably around 250 or 300#s
    Battery came in at 1200#s

    Total so far ~$450

    Overall it was a cool project. Most likely will never do one again but I would if I needed to.

    heavy duty breakers with large silver tab points


    Internals


    Hydro pump and assembly


    internal mast assembly


    Doors wouldn't close. Looked a bit sketchy but it got there.



    Thanks for looking guys

  8. The Following 4 Users say Thank You for This Post by Faceball:


  9. #5
    msmoorad's Avatar
    SMF Badges of Honor


    Member since
    Apr 2013
    Location
    Durban, South Africa
    Posts
    690
    Thanks
    715
    Thanked 746 Times in 356 Posts
    very interesting
    thanks for the informative pics

  10. The Following User Says Thank You to msmoorad for This Post:




Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

 
Browse the Most Recent Threads
On SMF In THIS CATEGORY.





OR

Tags for this Thread

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  

The Scrap Metal Forum

    The Scrap Metal Forum is the #1 scrap metal recycling community in the world. Here we talk about the scrap metal business, making money, where we connect with other scrappers, scrap yards and more.

SMF on Facebook and Twitter

Twitter Facebook