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Heavy Duty Transformers

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dherik Heavy Duty Transformers 07-07-2011, 01:00 PM
Rich Angle grinder is how I get... 07-07-2011, 01:22 PM
dherik I don't really have a place I... 07-07-2011, 06:48 PM
easyrecycle I have bigger ones....I... 07-07-2011, 09:28 PM
newattitude Wow, thats a great price, my... 07-08-2011, 11:55 AM
dherik I'm going to take it to my... 07-08-2011, 12:19 PM
ArgonWelding I just did a big one.... 07-08-2011, 09:20 PM
miked Try using a sharp wood chisel... 07-09-2011, 05:25 PM
dherik That defeats the purpose. I... 07-09-2011, 06:13 PM
miked I guess it depends on how... 07-09-2011, 06:33 PM
injunjoe I agree with Mike. A sharp... 07-10-2011, 06:13 AM
wdaddy Sawzall Vs Grinder Vs Chisel... 08-12-2011, 06:40 AM
daw_green_clean Very good write up and... 08-12-2011, 08:02 AM
stephenholseberg Thank,s for all the extra... 08-12-2011, 01:34 PM
Dumpster-Dee wdaddy, what you have... 08-12-2011, 07:48 PM
zakmattingly That's exactly how I do it.... 08-12-2011, 08:13 PM
IdahoScrapper I don't understand how to get... 08-12-2011, 09:12 PM
thrsxs Should sticky this or... 08-12-2011, 09:24 PM
JacksDaddy Wow, you just summed up what... 08-14-2011, 07:11 AM
IdahoScrapper http://www.youtube.com/watch?v... 08-14-2011, 09:03 PM
Dumpster-Dee thank YOU Idaho !!!... 08-14-2011, 09:17 PM
IdahoScrapper You're welcome Dee. I had... 08-14-2011, 09:50 PM
fatboy2131 I was going to post today... 08-25-2011, 01:40 PM
Filthy yep, def missed that the... 08-26-2011, 08:18 AM
wdaddy http://media.use.com/images/s_... 12-23-2011, 07:08 AM
injunjoe Great write up Wdad. How... 12-23-2011, 07:38 AM
Copper Head A little card board and wood... 12-24-2011, 01:37 AM
Dumpster-Dee I started with the clip and... 12-24-2011, 07:29 AM
GreenTruckR I have to say that it's been... 12-25-2011, 02:01 PM
Mikey Ok so here is an idea: You... 12-26-2011, 08:47 AM
copperhead I wish this technique worked... 12-26-2011, 08:59 AM
Dumpster-Dee Me too, I tried it but I... 12-26-2011, 10:48 AM
Copper Head well i heat up the copper i... 12-28-2011, 12:21 PM
Dumpster-Dee then what did I do wrong ? ... 12-28-2011, 02:47 PM
Copper Head Ok - First when you take... 12-29-2011, 07:54 PM
Mick I throw them in the... 12-30-2011, 02:07 AM
  1. #12
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    Sawzall Vs Grinder Vs Chisel Vs Air Chisel.


    OK. Computer UPS's have large transformers. I am getting many of these and some are quite large. I have been reading and searching and trying different things. I thought I would share.

    Wire Cutter
    Someone once said, just use a wire cutter and snip away. - Nope, no way.

    Chisel
    Then I read to use a sharp chisel. Maybe mine isn't sharp enough, maybe my transformers are to large with larger wires, but this worked if you don't have anything else to use. This takes a lot of pounding and a lot of time. Not the best way but it works.

    Air Chisel
    Again, very loud and messy and takes time. Maybe my chisel bit isn't sharp enough. I keep sharpening it, but it keeps dulling out. Again, I am working with large transformers. Works better then a hand chisel.

    Hand Grinder with cutoff disks
    I just got one in the mail last night. $30 harbor freight 4.5" heavy duty with metal cutoff disks. Finally broke down and purchased one. I was disappointed with how it works. I was able to cut through about 1/3 of the coil, turn the transformer 180' and cut another 1/3 the way through, but then i had to do cuts from the top to remove material to make room to complete the cut. I ended up with little wedges of copper wire and it took several passes to get the job done. Lots of copper dust and mess.

    Sawzall - Winner- hands down.
    $30 craftsman sawzall. I purchased a combo set of blades and used the metal ones for this task. This is a little intimidating at first, but for people experienced with a sawzall it shouldn't be a problem. Just make sure it's up to speed before you engage the coil. Also make sure the base of the sawzall is pressed as firmly as you can get it against the transformer to save on jumping around. Don't force the blade, maybe rock it up and down to get through the coil faster. This will cut the coil cap off in one pass and under a minute. It will leave copper dust, but not as much as the grinder.

    Procedure.

    I have done about 10 transformers so far. Most of them larger then fist size. I'm scared of the one I have on the floor... it's around 100 lbs. Can you see the quarter on this beast?

    <img src="http://usera.ImageCave.com/snsweigel/MuchWork.JPG">

    For ones that fit, clamp the metal core into your bench vice very tightly. I do this in the same orientation as the example pic.

    Using a sawzall cut through one side of the coil along the iron core as close as you can get without hitting the core and dulling your blade. Try to get it off in one pass.

    Unclamp the transformer and straddle it over something solid (remaining coil down). Make sure the coil isn't against anything and will be free to move. In other words, when you straddle the transformer make sure the core is on your blocks (or vice jaws or other transformers) and the coil isn't touching anything. Use a large punch (I found a nice square one on a rummage sale) and a hammer to drive the coil out of the core. Move one side a little then the other side a little and then the first side. If you try to get one side out all at once you will bind up the other side.

    You can either knock the entire core out this way or just move it a bit. after I move it a bit I flip it over and clamp it back in the vice. I should be able then to get a large screwdriver or prybar under the coils and pry them out all at once.

    Clean them up and into the #2 bucket they go.



    A transformer like the size the OP has in the pic would take under 5 minutes.

    Practice, practice, practice.

    <img src="http://usera.ImageCave.com/snsweigel/transformer.jpg">
    Last edited by wdaddy; 08-12-2011 at 07:38 AM.


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