I found this video to really help take the mystery out of what to expect when opening a refrigerator compressor. The video is not mine but I hope it helps answer some questions for others.
If it wasn't for the $ in $crap, it would just be.....
On a side note the oil in compressors works great for keeping sawzall blades and drill bits from overheating.
I use a 9 inch disc angle grinder.
They cost NZ$6 (US$4.80) each & cut more than 12 compressors open.
Theres a knack to the taller refrigerator/freezer compressors, you have to cut them in the right place & then drop the laminations/copper wire part out of the casing.
I have photos of one disassembled. Will post soon.
Please do.
AMERICAN BORN, AMERICAN BRED! AND I'M PROUD TO BE AN AMERICAN!!!
Get the plasma cutter from harbor Freight. The blue invertor one, not the red pos. You can get it for like 500 with the 20% coupon. It has almost a 100% duty cycle and cuts the cases a helluva faster than anything. I only use the torches anymore for portability sake. If I had a big enough genny, then I would be using the plasma full time.
But once you learn the zen to the plasma cutter, the tips last a helluva long time and you will be splitting the cases fast.
Here is another tip too. I have a winch on the push bumper of my truck. I installed a d-ring to one side on the bumper. First I take the stator and throw it in a wood fire. This burns all the varnish and oil crap out of the copper windings.
Now take the stator cinch it in cold water. Now the windings is loose and u can pick by hand. For the stubborn ones, hook the winch to the windings and the stator with a small chain to the d-ring. Push the button and the copper windings will pull out quicker than snot out of a hankie.
I have it down to almost exact science. I can do most compressors in like 1 per 5 min ratio or less. So like 10-12 hour. Which it equates to min 1 lb copper to 2 lbs copper per stator. This equates to $36 hour to $72 per hour for labor by math.
So anyone that says it aint worth it then sell me the compressors. My yard buys them as sealed units for 15c lb. I thought they were considered electric motors, but was wrong. So I will buy the compressors for 20-25c lb if anyone here does'nt want to fidget with them. :>
Oh and hate to say this. But for whatever unknown reason the one yard here will accept burnt copper as #1 no matter the size or anything. If the copper was through a fire then its automatically #1. So this is another reason for throwing the stators in the wood fire. I guess the copper is technically clean by burning it lol.
Last edited by ozzy214; 02-23-2012 at 05:39 AM.
I have photos of one disassembled. Will post soon.
Done
Its not the brightest image, but if you cut 360 degrees around the case where the 3 big spotwelds are, it should come apart like this.
You have to make a steel post so you can bash the casing down on it so the actual lamination's/copper wire part falls out of the casing.
Thats the bottom two parts.
The top parts fall out when it broken in 1/2.
The spindle (shaft) part has 8 flat square very strong metal magnets inside it
Last edited by eesakiwi; 02-23-2012 at 10:16 PM.
use the oil to offset fuel costs in a deisel truck maybe a 50/50 guys on the deisel forums run highly filtered motor oil at a 50/50 so this should be ok
Fridge motors with copper on.
One end cut off.
just the copper wire
Last edited by eesakiwi; 04-11-2012 at 04:42 AM.
hmmm i have a hundred or more of these
Hey Mick, and all the rest of you good folks,
I as a matter of fact have worked many ...Many refrig . compressors, and truthfully have this bastange operation down to a science.
Being meticulis (sp.?) is the first op. Cutting the initial case,or pot as it were, with as thin as possible cutoffwheel works superbly,making ths afore mentioned cut just up, or down from the seam weld is appropriatelynecessary,not On the weld.
Dont push it just let the wheel do its thing ,walking round the pot...voala,careful now,pick the unit up, or smash down creating force ,dislodging comp. unit from pot.
Asit were this is where ya gotta hold yer tongue jus right, Cutting along the topof the iron,so as to release the copper windings,carefully,popping the "nugget" of Cu from atop cleanly ,whereby alliowing the aforementioned winding to be released,by grippin with pliers,grips,or approp. tools, thru the bottom of the ring of iron without problem.so, in short ...cutoff wheel,vice,hammer,vicegrips ,lastbutnotleast safety apparel. Good Luck to Yas!
Lucky Luckys Recov. Ent. Okc. Ok.
Be careful with you numbers. Most compressors from the average condensing unit weigh in at around 50-60 pounds. That's if you can get them from condensing units. It takes a lot if window air compressors to make some good money. The formula for success is get a plasma cutter. It'll cut open a compressor in less than a minute.
The best way to acquire them is hit up hvac companies.
I made some good contacts at the scrap yard. My Craigslist ad did wonders. Just put an ad for buying compressors. But only buy alot. If you pay for meager amounts (less than 40 or so) you won't make much. Remember that you'll likely be the only game in town.
Nobody who spends 15 minutes burning through angle grinder blades is going to even consider paying for the compressor. But you gotta know your stuff. People selling them will dog you on the price hard. Good luck
Its been a while....... Good times.
Since Coppers lower now, I'd get about $4-$5 per compressor now. And I am not doing anywhere near as many anymore, lack of sources.
I find the bigger AC units/heatpumps have no more Copper than a normal frdge/freezer compressor.
So I sell them 'as is' & wait till I either really really need the $, or I have enough compressors to make just gaining floor space attractive as well.
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