I've been buying five blade packs of Ace Hardware brand sawzall blades lately. They seem to work allright. The mistakes i make are using the blades for cutting material that's too hard ... and ... pushing the blade into tight spaces where the end hits and bends the blade up.
There are three kinds of blades.
1: There is the blade for cutting thin metal. That's 24 TPI. That means there are 24 little cutting teeth for every inch of blade. It's good for cutting sheet metal and copper pipe. It will buzz right along without shaking the piece you're cutting to death.
2: There's the blade for cutting thick metal. That's got about 18 teeth per inch. ( 18 TPI ) That will go right along through thicker wall brass and steel pipe without shaking it to much.
3: There's the general purpose blade with 10 TPI. That's a coarse blade with big teeth that rips through but shakes like crazy sometimes. It's good for cutting softer materials like nail embedded wood and really thick pieces of brass.
It's mostly trial and error to figure out which blades work best for different situations.
I find i use the 4 1/2" ankle grinder with a 1/16" cutoff wheel for a lot of my scrapping jobs these days. That's what i would use for cutting open a sealed unit. The sawzall blade would keep poking into whatever is inside and bend up once you poked through the outer steel shell. You can control depth of cut a lot better with a grinder.
I tried using a steel cutting circular saw blade for cutting open 275 gallon fuel barrels a few weeks ago. It was nothing short of amazing. Awesome blade for that particular task. Saved loads of time.
https://www.harborfreight.com/search...%20saw%20blade
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