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  1. #1
    beardo started this thread.
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    What is Your OXY/PROPANE Torch Set Up

    I may have a large job in the near future (quit my day job large).I don't own my own torch outfit but use oxy/acetylene and plasma daily.I have been doing tons of reading. I will need to go propane due to my location and difficulty of getting tanks. There is a lot of conflicting info on propane.
    This is what I think I need to do. Buy outfit get propane tips and a t rated hose. Welding store guys, farmers, and on line forums all say different stuff. I was curious what exactly you guys use for your set up. I want to stay medium duty and then if and when I need more add a second heavy outfit.

    "And if your train's on time, You can get to work by nine, and start your slaving job to get your pay. If you ever get annoyed, Look at me I'm self-employed
    I love to work at nothing all day" -BTO

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  3. #2
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    I don't have a torch but have read a lot on here about propane being economical, since prices spiked due to a cold winter I'm wondering if it's still a cheaper way to go.
    Recyclable Material Merchant Wholesaler
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    "Give them enough so they can do something with it, but not too much that they won't do nothing."

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  5. #3
    beardo started this thread.
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    What is Your OXY/PROPANE Torch Set Up

    For me its the added cost of getting any type of fuel and the availability of that fuel. Being new to the area my only options for any gas other than propane is a 75 mile round trip and they are open m-f, so there is the extra cost of getting the tanks and if I happen to run out on a weekend I'm up a creek. I don't have the network to borrow. That being said I can just stockpile a few acetylene tanks like I will oxygen, however I would have a fair amount of cash tied up in that.

    I'm also thinking of buying a propane generator for jobsite and backup use. So I could just have to carry one type of fuel and even have it filled on a job site anytime by the farm co op.
    Last edited by beardo; 04-06-2014 at 03:42 PM.

  6. #4
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    i love my propane....i have 2 large tanks filled and stored but i usually get old gas grill tanks from junk i haul that are partially full and use them so that way it is free...i just use regular acetylene hoses ,gauges , and torches.. they all work with propane...the only thing is you need to buy a propane tip for your torch, and alough the acetylene regulator will work just fine with propane, the gauges will not read accurate, but that has never caused me a problem...i love the propane for cutting scrap..if i had to fabricate something id want to use acetylene because it will make a more precise cut

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    Have you looked at Patriot76's thread on big torches for scrap? He's just done a pile of research on torches and fuels and probably would be willing to tell you what he's learned.

    Jon.

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    Love it when this gets rehashed !
    Bottom line
    Propane-cheaper fuel, requires more oxygen
    Accetylene-more expensive fuel, requires less oxygen
    To me, if you figured in the above facts, I'm willing to bet that, unless your needing extremely large amount of fuel gas, there isn't that huge difference in overall operating costs either way.
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  12. #7
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    I have an acetylene outfit and won't change. There's many places nearby to exchange tanks / unlike propane. I learned on propane back in Vet School but can't think of any advantages. I should buy another acety. tank so I have my own spare and I need to get the large size oxygen instead of the "S" size that I have. I stand the gas tank upright in my pickup and lay the oxygen down in the box. I often find 100 lb propane bottles with varying amounts of gas in them yet on scrap jobs. I use them for branding cattle or starting my burn barrel fires on the farm.

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  14. #8
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    one more thing id like to add to this...ask your scrap yard if they will sell you oxygen...my yard will let me trade out oxygen bottles with them..i can get a full tank from them for around 15 dollars.. it is around 35 at the welding supply store..

    these prices are from over a year ago so they may have inflated a bit...there is only a 1 dollar difference between short and long iron around here so i wont cut steel for 1 dollar a hundred...i only use my torch to hack things down to manageable size, so my fuel lasts a lot longer than it used to..

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    beardo started this thread.
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    @Wardabr thanks for the info on what your set up is. I have read patriots thread a few times. Just to be clear I'm settled on propane for the most part, its more about the availibilty in my neck of the woods than cost. I'm able to get oxy from my current work but not acetylene. I'm just trying to nail down the exact set ups you guys use. During the start up of my last company I spent big bucks on what I was "told" I needed. I ended up with a lot of "commercial" stuff that I almost never used or could of gone a less expensive route and got the same performance. So I'm just checking to see how your propane torches are set up.

  16. #10
    beardo started this thread.
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    What is Your OXY/PROPANE Torch Set Up

    @yunkman if I had more options closer I think I would go acetylene because that's what I use at my day job and I do some fab with borrowed equipment. I'm probably overthinking the whole thing.It's 12:15 am and im stressing!

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  18. #11
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    for me and what i do propane is all i ever need...i can cut anything i need to with it, and as i said before i get the propane free the biggest part of the time...lots of folks prefer acetylene..i have used both and for what i do which is cut scrap the propane saves me a good bit of cash...when i was younger i was told i couldnt cut thick steel with propane and i always believed that..then i started noticing all the junk yards used propane only..they didnt have any problems cutting what they needed to with it .. so i tried it and i have never looked back..

    there are a couple draw backs i can think of with the propane....as i said earlier it is more difficult to make a precise clean cut with and id not recommend it for fabrication where you need exact perfect cuts..the tips are sometimes harder to find in stores..i always just pick them up when im at my junk yard, they sell em to me cheaper there anyway..the last thing i can think of is if you are not experienced at using a torch you need to watch what you are doing a bit more with a propane torch, the tips are designed a bit different and they are very hard to clean if you get slag down inside them..they cant be filed down and the holes opened back up with a safety pin like an acetylene tip can...

    lots of folks use lots of different set ups, and after thinking about it for a minute...i reckon a person could just buy an oxygen / acetylene set up then just get the propane tip and then you would have everything you needed for both set ups..providing you already have an old gas grill tank around somewhere ..then you could have them both and try them out...the extra cost wouldnt be a whole lot..

  19. #12
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    Have not had to time visit the forum lately, but this topic spiked my interest. A lot more information can be added on torches since the last post.

    I have tried all of the fuels now and I have to agree with Wadabar, one set of regulators, torch and hose can service propane and acetylene as well as many other fuels. The only difference is the tips. For general scrapping and metal work, this is the way I would go. My favorite torch is the Smith 21" gas axe. It has a lifetime warranty, reasonably priced, and has cut everything asked of it including 6 inch plate with the right settings.

    Experience with all types of fuels allows flexibility depending on the job. If it was a commercial application like a scrap yard, I would recommend a petrogen torch. Although the initial investment is high, long term fuel and oxygen usage is minimal. A chart of heat differences in fuels, fuel/oxygen ratio, etc. will be posted on my thread when time permits. It will also list the amount of time expected to cut one foot of steel. Until you get into really thick steel, the time factor does not change.

    Beardo, please PM me if you want more specifics. Good luck.
    Last edited by Patriot76; 04-07-2014 at 07:31 AM.

  20. #13
    beardo started this thread.
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    Thanks a lot for the responses everyone. Ironically when I started looking into this a week ago I was thinking I will just order a smith outfit and grab some propane tips. Then the research started, then the doubt and confusion and now I'm right back at the beginning!!!! Lol Patriot I did consider going with a gasoline torch. The idea of running my entire operation on one fuel has lots of appeal. I work as a custom manure hauler and sometimes we have desiel, farm fuel, gasoline, oxy/acy just on the tool trailer, then there is propane for the camper, shoot at one point there was a e 85 pick up and it drives me nuts!! I would love to stream line my entire life to one or two fuels.

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    Gee,where do I start on this one ? I have been burning scrap thirty years now,so i think i have a little imput. Propane/liquid oxy is the way to go to cut scrap.All you need is a oxy regulator and a regulator off and old barbecue(better flow) Either kind of hose will work and a torch with and oxy/propane tip. All the oxy /propane tips i have seen are two peice meaning that you can split them and clean them with a wire brush. If you burn the end off,you simply cut the end of the tip off with a hack saw,dress with a file and you are off burning again.Cutting scrap is a lot different than fitting,since the tip is never at 90 degrees to the steel.You wash more than cut with the torch(you wear a lot less sparks that way) This will not work with less than 100# of oxy. If you need to make a fine cut for fitting,put in a small tip,pile on the oxy,and the cut will look like it was cut with a saw. When I was first trained as a burner,the boss told me "a fitter will never burn and a burner will never fit" The rare times that i do fit these days,I have to mentaly tell myself to slow down the cut,run the tip at 90 degrees and clean off the rust/dirt before i start.Compressed gas cylinders will last about twenty minutes at 150# and a #8 tip(baby tip) a liquid oxy tank will last about two days. As far as production goes,a good burner produces 20 ton a day on a bad day of prepared 4 ft. On the crews i have worked on less than twenty ton a day gets you fired on the spot. Good luck burning and just remember that the furnace at the steel plant never checks to see if the cut is straight or square. As a parting tip,all burners have a quarter sized scar on each foot from hot ones in the boot,if you get a hot one,never stop,just grin and bear it and keep slashing

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  24. #15
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    Quote Originally Posted by hmburner View Post
    Gee,where do I start on this one ? I have been burning scrap thirty years now,so i think i have a little imput. Propane/liquid oxy is the way to go to cut scrap.All you need is a oxy regulator and a regulator off and old barbecue(better flow) Either kind of hose will work and a torch with and oxy/propane tip. All the oxy /propane tips i have seen are two peice meaning that you can split them and clean them with a wire brush. If you burn the end off,you simply cut the end of the tip off with a hack saw,dress with a file and you are off burning again.Cutting scrap is a lot different than fitting,since the tip is never at 90 degrees to the steel.You wash more than cut with the torch(you wear a lot less sparks that way) This will not work with less than 100# of oxy. If you need to make a fine cut for fitting,put in a small tip,pile on the oxy,and the cut will look like it was cut with a saw. When I was first trained as a burner,the boss told me "a fitter will never burn and a burner will never fit" The rare times that i do fit these days,I have to mentaly tell myself to slow down the cut,run the tip at 90 degrees and clean off the rust/dirt before i start.Compressed gas cylinders will last about twenty minutes at 150# and a #8 tip(baby tip) a liquid oxy tank will last about two days. As far as production goes,a good burner produces 20 ton a day on a bad day of prepared 4 ft. On the crews i have worked on less than twenty ton a day gets you fired on the spot. Good luck burning and just remember that the furnace at the steel plant never checks to see if the cut is straight or square. As a parting tip,all burners have a quarter sized scar on each foot from hot ones in the boot,if you get a hot one,never stop,just grin and bear it and keep slashing
    I am impressed. The best day of cutting prepared metal for me is about 5 tons. This was an exceptional day. There is a project that needs to average 50 tons per day. We are not close with 10 torches. Are you for hire because we need some help?

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    Thankyou for the compliment. The wife would not be impressed if I went off on another road job nor would my present employer. Are you cutting plate and structual or machinery? Burners normaly are paid by the ton produced and the rate varies by whats being cut. I get 15 per ton of P&S and 20 for machinery. Then there is the problem of me being a canuck and working across the border. If you were anywhere near the sea,I could use my sea book and tell them Im going to work on a ship (legal) or try and cross with all my gear in the trunk and tell them im going on vacation at the border (not legal and get me in big poo poo)
    Years ago,I tried to get a US work permit,but was told no because i am considered as skilled labour so I will have to decline. There are lots of contractor companys that supply the burners and gear and work on a tonnage basis,you just supply oxy and gas. These guys are not cheap but get the job done in a real hurry. We have one of these guys at the yard cutting 45 ton mill rolls producing 200 ton plus a week but he is burning up 4000$ a week in oxy. This gives you and idea of the scale this can turn into. Depending on what you are cutting,there is also the possibility of shear rental. We have and operator at the yard running a little Komatsu/VTN shear that produces 50 ton a day of P&S. Post some pics of the job and I can tell you what the best route is.

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  27. #17
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    Pictures can be found on a series of threads called a Scrappers Dream: (Metal, Torches, and the main thread.) Any input you might have would be greatly appreciated.

    Sorry Beardo, this is not an attempt to hijack your thread, just a chance to get more perspectives.

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  29. #18
    beardo started this thread.
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    What is Your OXY/PROPANE Torch Set Up

    hijack away!!!!! I enjoy all of it . thank you everyone for your input. I have some mild dyslexia and some memory issues so numbers and compiling data is a chore. When im stressed or thinking to hard on something I start to doubt my notes. thank you for the knowledge and giving me an amazing resource to reference.

    just a quick update I realized with coupons and a sale I was able get the harbor freight outfit for 110$ bucks so I grabbed that and will use the info here to build a starter propane kit. Then once I build up some confidence i will piece a better one together.

    I was building up to run a lighter more ewaste driven company but it seems opportunity keeps knocking on other doors!!!
    Last edited by beardo; 04-10-2014 at 10:52 AM.

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  31. #19
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    Beardo was wondering how you liked the propane setup.
    In the same process as you were and having some doubts with acetylene fuel availability.
    new torch, hoses, gauges, 5 tips and cart for a Benjamin... How could I say no
    There ain't nothing wrong with an honest days work. Anyone who says otherwise is a fool.- Old Man

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  33. #20
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    Thanks NH for updating the thread. A couple of additional facts need to be added.

    A special type of hose is needed for propane and I cannot remember the name, but I think it is S grade. I bought 500 ft. of it a year ago and make my own hose so I do not remember. Acetylene rots with propane.

    For my needs, propane meets all expectations. Using smaller tips allows more precise cutting, liquid oxygen reduces cost, and adding a transfer system to the large propane tank for the house reduced cost even more. If I was in a scrap yard or burning thick metal, the choice would be petrogen. Propane was used to cut metal over one foot thick without any problems.

    Therefore, if I was buying a cutting system it would be standard gauges, torch, and hoses that handle propane (they can also be used for acetylene). Just this opinion.

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